FERAG GROUP IBERICA
About us
Ferag Solutions specializes in the development of innovative conveying, sorting, and automation solutions for intralogistics. As a system integrator, consultant, and technology partner, we design, manage, and coordinate complete in-house logistics systems tailored to customer needs.
Our work is centered on industries where efficiency and flexibility are critical: Fashion, retail, production logistics, and projects with system integrators. Over many years, we have built extensive expertise in these sectors, enabling us to understand their specific challenges and deliver solutions that create real, long-term value.
The product portfolio includes the software ferag.doWarehouse for warehouse management and process automation, as well as proven hardware like the ferag.skyfall pouch sorter and the ferag.denisort sorting system. These are complemented by the modular ferag.modules portfolio, based on a Plug & Play principle, enabling scalable and flexible solutions.
With references in more than 50 countries and a global sales and service network, Ferag Solutions is ideally positioned to enhance supply chain performance and to serve as a trusted partner for future-ready intralogistics
Products & services
ferag.easychain
The ferag.easychain conveyor system can take even tighter curve radii than its 'bigger brother', ferag.deniway. This is especially evident when complex, multidimensional layouts are required. In addition, the system is made from pluggable plastic parts that can be quickly assembled and reassembled. Like its counterpart ferag.deniway, ferag.easychain has rollers that reduce friction and thus energy consumption and abrasion. Therefore, ferag.easychain is also largely maintenance-free. Its patented tow drive is placeable anywhere and enables the system to get by with less power. This sustainably improves the eco-balance. ferag.easychain has proven itself as an efficient solution for process logistics, especially in the food, beverage and pharmaceutical sectors.
ferag.deniway
The beauty of simplicity: the ferag.deniway plate chain conveyor is based on rollers and has a modular design. The three standard components – C-channel, plate chain and reverse sprocket – are generally sufficient to cover basic requirements. This simplicity makes the design flexible and even the planning of challenging circuits is not going to cause any headaches. System engineers are amazed at how easy it is to plan and install complete and complex systems using ferag.deniway. Differences of height, tricky corners or bulky mixed goods – the ferag.deniway plate chain conveyor takes it all in its stride. It can reach a conveyor speed of 1.5 metres per second, and will take a load of 50 kilograms per metre. A single conveyor system is enough to serve a complete plant, with all processes being centrally controlled. The material flow industry can only benefit from this. Energy consumption is cut, as are carbon dioxide emissions, while operating costs and maintenance are likewise reduced. The only thing that rises – based on experience, to a massive degree – is productivity.
ferag.denisort
Conveying, sorting and order picking: the very flexible ferag.denisort tilting tray sorter kills no less than three birds with one stone. Thanks to its robust and proven design – ferag.denisort is a close relative of ferag.deniway – the system can be used seamlessly for all three processes, even in the third dimension. This means that ferag.denisort not only allows a continuous flow of materials across several levels, but also fully meets intralogistics requirements in the e-commerce sector. Different tray sizes, which can be strung together any which way, for maximum flexibility: in this way, variously sized products can be processed at high throughput rates. The tilting trays are able to open to either side as needed, while ensuring gentle and careful treatment of conveyed goods. Even fragile products such as medicine vials and electronic modules can be handled. In addition, ferag.denisort is an ideal solution for handling residual post in postal facilities.
ferag.skyfall
ferag.skyfall is the unique conveyor system that makes use of gravity and the third dimension. A simple rail profile with roller bodies allows the most diverse articles up to 10 kilograms in weight to be conveyed from A to B. From beverage sachets and carrier bags through to cookie packets – ferag.skyfall conveys them all with ease. A further plus: processes like order-picking, weighing or labelling, etc. are carried out during the conveying sequence. Two types of shuttles are available. Type M for items up to 5kg. Type L can carry up to 10kg. And when that weight exceeds 10 kilogrammes, trolley systems are used. For this reason, the load-carrying adapters on the hangers can be adapted to almost any customer-specific requirement. Performance figures of up to 12‘000 SKU’s (stock keeping units) position ferag.skyfall alongside the most potent systems available. With ferag.skyfall, Ferag develops made-to-measure and turnkey solutions for all intralogistics processes. From the development and production of intelligent conveyor technology through to system integration and complex material flow solutions. Processing while conveying is the core competency at Ferag. Automatic loading and unloading of pouches, pick-up, transfer, weighing, ejection, labelling, etc. are functions that are carried out by ferag.skyfall at high speed in a single plane or in the third dimension. The buffering of items between two processes of different throughput rates and buffering in general is one of the big strengths of ferag.skyfall. The decoupling of integrated processes enables troubleshooting interventions as well as the compensation of throughput rate variations. The buffer saves space and energy and can be adjusted to fit the exact production requirements.
ferag.denisortcompact
Compact and modular vertical sorter ferag.denisortcompact is a modular vertical sorter designed for the sortation of items in a wide variety of shapes and materials. Total freedom in configuration and fast installation result in a powerful, compact and flexible system for maximum output on smallest footprint, perfectly tailored for a variety of applications, such as CEP services, e-commerce, retail, B2B and 3PL. The intended purpose of ferag.denisortcompact includes the sortation for dispatch, goods in, returns, cross-docking and restmail. The vertical sorter ferag.denisortcompact summed up: - High sorting performance on smallest footprint - Easy to expand - Also ideal for bulky, light, round or sensitive products - Flexible configuration and utilisation - Short installation and commissioning time - Simple connection to a higher-level system - Ergonomic work places and simple operation - Proven and low-maintenance ferag.denisort technology
ferag.dowarehouse
Increasing digitalisation in the production and logistics environment means that software is playing an ever greater role in the design and manufacture of machines and systems and is constantly increasing their efficiency. The control and monitoring of such systems is becoming increasingly complex as a result. This requires experts. That is why we have developed our own proprietary control and process control system for our innovative conveyor and sorting systems. Its modules cover all levels of the automation pyramid, from the individual field level to plant management. At the same time, they can be easily customised and expanded. In this way, the application fulfils all the functionalities required to integrate a Ferag conveyor system perfectly into upstream and downstream processes and to operate it safely and reliably. We programme our own in-house process controls and control systems for all the elements involved in our systems. This also includes our intelligent material flow computer (MFC) for optimised order processing or redundant and highly available warehouse inventory management. We ensure integration into an existing warehouse management system (WMS), warehouse control system (WCS) or other peripheral systems by means of a customisable interface. Users benefit from customised user interfaces for various and different user groups as well as high software quality thanks to the use of emulators (‘Digital Twin’). The simulation of complex material flow processes to verify the system concept rounds off our versatile range of control and monitoring systems. Remote support with preventive maintenance to ensure the highest possible system availability is a matter of course.
ferag.spiral
The ferag.spiral offers an effortless and efficient solution for overcoming height differences in your existing operating environment. Thanks to its modular expandability of up to 12 spirals, it reaches impressive heights of up to 12.2 meters, making it ideal for multi-level facilities and complex logistics systems. Efficient height transfer: The ferag.spiral can be expanded to up to 12 spirals, reaching impressive heights of up to 12.2 meters, making it ideal for multi-story facilities and complex logistics systems. Four exits for maximum flexibility: With four standardized exit options, ferag.spiral offers flexible connectivity to your existing infrastructure or required facility layout without needing additional adjustments. Customizable and easy to configure: Thanks to its modular design, it integrates seamlessly into existing infrastructures and systems, allowing easy adaptation to a variety of layouts and requirements. High conveying capacity with minimal energy consumption: Rolling support enables energy-efficient, low-noise, and low-wear conveying. For a long-lasting system. Conveyor Dimensions Maximum package size of 600 x 400 x 400 mm Conveying Speed 0.25 – 1 m/s (15 – 60 m/min) Load Capacity Up to 20 kg/m or 5 kg per plate Conveying Heights Expandable up to 12 spirals for heights ranging from 2.2 to 12.2 m Adaptable and Easy to Configure Modular design enables seamless integration into various layouts and requirements. High Conveying Capacity with Minimal Energy Consumption Rolling support ensures an energy-efficient, low-noise, and low-wear operation
ferag.rotapusher
The ferag.rotapusher is the latest innovation in the ferag.modules family, offering a simple yet intelligent solution for sorting and transferring packages, cartons, and containers in modern intralogistics systems. Thanks to its rotary push function, it ensures a controlled, safe, and material-friendly transfer of goods onto another conveyor system or transport unit. High-performance capacity: Handles up to 60 packages per minute for an uninterrupted material flow Precise control: Integrated sensors for accurate positioning and secure product detection Versatile application: Suitable for various package sizes and conveyed goods Robust construction: Designed for continuous operation with minimal maintenance Durable & low-wear: High-quality materials and precise manufacturing ensure long service life Easy integration: Compatible with ferag.easychain, ferag.deniway, and conventional conveyors Fast implementation: Part of the ferag.modules portfolio – quick availability with minimal planning effort