The e-commerce revolution is here to stay. Increasing demand, variable order sizes and customer desire for rapid deliveries are testing your processes to the limit. The answer is advanced automation. We will help you to store and retrieve an ever-expanding variety of items – with the highest accuracy – to meet your customer promise of next- or same-day deliveries. To make life easier, we’ve developed a goods-to-person order fulfilment system – FASTPICK – one of our next generation of scalable solutions. FASTPICK tackles today’s challenges with tomorrow’s technology to offer: the fastest and most predictable lead times accurate item and order delivery less dependency on increasingly scarce labour adaptability to deal with new items, peaks or events and easy scalability to handle long-term growth.

Conveying, sorting and order picking: the very flexible ferag.denisort tilting tray sorter kills no less than three birds with one stone. Thanks to its robust and proven design – ferag.denisort is a close relative of ferag.deniway – the system can be used seamlessly for all three processes, even in the third dimension. This means that ferag.denisort not only allows a continuous flow of materials across several levels, but also fully meets intralogistics requirements in the e-commerce sector. Different tray sizes, which can be strung together any which way, for maximum flexibility: in this way, variously sized products can be processed at high throughput rates. The tilting trays are able to open to either side as needed, while ensuring gentle and careful treatment of conveyed goods. Even fragile products such as medicine vials and electronic modules can be handled. In addition, ferag.denisort is an ideal solution for handling residual post in postal facilities.

Compact and modular vertical sorter ferag.denisortcompact is a modular vertical sorter designed for the sortation of items in a wide variety of shapes and materials. Total freedom in configuration and fast installation result in a powerful, compact and flexible system for maximum output on smallest footprint, perfectly tailored for a variety of applications, such as CEP services, e-commerce, retail, B2B and 3PL. The intended purpose of ferag.denisortcompact includes the sortation for dispatch, goods in, returns, cross-docking and restmail. The vertical sorter ferag.denisortcompact summed up: - High sorting performance on smallest footprint - Easy to expand - Also ideal for bulky, light, round or sensitive products - Flexible configuration and utilisation - Short installation and commissioning time - Simple connection to a higher-level system - Ergonomic work places and simple operation - Proven and low-maintenance ferag.denisort technology

The beauty of simplicity: the ferag.deniway plate chain conveyor is based on rollers and has a modular design. The three standard components – C-channel, plate chain and reverse sprocket – are generally sufficient to cover basic requirements. This simplicity makes the design flexible and even the planning of challenging circuits is not going to cause any headaches. System engineers are amazed at how easy it is to plan and install complete and complex systems using ferag.deniway. Differences of height, tricky corners or bulky mixed goods – the ferag.deniway plate chain conveyor takes it all in its stride. It can reach a conveyor speed of 1.5 metres per second, and will take a load of 50 kilograms per metre. A single conveyor system is enough to serve a complete plant, with all processes being centrally controlled. The material flow industry can only benefit from this. Energy consumption is cut, as are carbon dioxide emissions, while operating costs and maintenance are likewise reduced. The only thing that rises – based on experience, to a massive degree – is productivity.

Increasing digitalisation in the production and logistics environment means that software is playing an ever greater role in the design and manufacture of machines and systems and is constantly increasing their efficiency. The control and monitoring of such systems is becoming increasingly complex as a result. This requires experts. That is why we have developed our own proprietary control and process control system for our innovative conveyor and sorting systems. Its modules cover all levels of the automation pyramid, from the individual field level to plant management. At the same time, they can be easily customised and expanded. In this way, the application fulfils all the functionalities required to integrate a Ferag conveyor system perfectly into upstream and downstream processes and to operate it safely and reliably. We programme our own in-house process controls and control systems for all the elements involved in our systems. This also includes our intelligent material flow computer (MFC) for optimised order processing or redundant and highly available warehouse inventory management. We ensure integration into an existing warehouse management system (WMS), warehouse control system (WCS) or other peripheral systems by means of a customisable interface. Users benefit from customised user interfaces for various and different user groups as well as high software quality thanks to the use of emulators (‘Digital Twin’). The simulation of complex material flow processes to verify the system concept rounds off our versatile range of control and monitoring systems. Remote support with preventive maintenance to ensure the highest possible system availability is a matter of course.

The ferag.easychain conveyor system can take even tighter curve radii than its 'bigger brother', ferag.deniway. This is especially evident when complex, multidimensional layouts are required. In addition, the system is made from pluggable plastic parts that can be quickly assembled and reassembled. Like its counterpart ferag.deniway, ferag.easychain has rollers that reduce friction and thus energy consumption and abrasion. Therefore, ferag.easychain is also largely maintenance-free. Its patented tow drive is placeable anywhere and enables the system to get by with less power. This sustainably improves the eco-balance. ferag.easychain has proven itself as an efficient solution for process logistics, especially in the food, beverage and pharmaceutical sectors.

The ferag.rotapusher is the latest innovation in the ferag.modules family, offering a simple yet intelligent solution for sorting and transferring packages, cartons, and containers in modern intralogistics systems. Thanks to its rotary push function, it ensures a controlled, safe, and material-friendly transfer of goods onto another conveyor system or transport unit. High-performance capacity: Handles up to 60 packages per minute for an uninterrupted material flow Precise control: Integrated sensors for accurate positioning and secure product detection Versatile application: Suitable for various package sizes and conveyed goods Robust construction: Designed for continuous operation with minimal maintenance Durable & low-wear: High-quality materials and precise manufacturing ensure long service life Easy integration: Compatible with ferag.easychain, ferag.deniway, and conventional conveyors Fast implementation: Part of the ferag.modules portfolio – quick availability with minimal planning effort

ferag.skyfall is the unique conveyor system that makes use of gravity and the third dimension. A simple rail profile with roller bodies allows the most diverse articles up to 10 kilograms in weight to be conveyed from A to B. From beverage sachets and carrier bags through to cookie packets – ferag.skyfall conveys them all with ease. A further plus: processes like order-picking, weighing or labelling, etc. are carried out during the conveying sequence. Two types of shuttles are available. Type M for items up to 5kg. Type L can carry up to 10kg. And when that weight exceeds 10 kilogrammes, trolley systems are used. For this reason, the load-carrying adapters on the hangers can be adapted to almost any customer-specific requirement. Performance figures of up to 12‘000 SKU’s (stock keeping units) position ferag.skyfall alongside the most potent systems available. With ferag.skyfall, Ferag develops made-to-measure and turnkey solutions for all intralogistics processes. From the development and production of intelligent conveyor technology through to system integration and complex material flow solutions. Processing while conveying is the core competency at Ferag. Automatic loading and unloading of pouches, pick-up, transfer, weighing, ejection, labelling, etc. are functions that are carried out by ferag.skyfall at high speed in a single plane or in the third dimension. The buffering of items between two processes of different throughput rates and buffering in general is one of the big strengths of ferag.skyfall. The decoupling of integrated processes enables troubleshooting interventions as well as the compensation of throughput rate variations. The buffer saves space and energy and can be adjusted to fit the exact production requirements.

The ferag.spiral offers an effortless and efficient solution for overcoming height differences in your existing operating environment. Thanks to its modular expandability of up to 12 spirals, it reaches impressive heights of up to 12.2 meters, making it ideal for multi-level facilities and complex logistics systems. Efficient height transfer: The ferag.spiral can be expanded to up to 12 spirals, reaching impressive heights of up to 12.2 meters, making it ideal for multi-story facilities and complex logistics systems. Four exits for maximum flexibility: With four standardized exit options, ferag.spiral offers flexible connectivity to your existing infrastructure or required facility layout without needing additional adjustments. Customizable and easy to configure: Thanks to its modular design, it integrates seamlessly into existing infrastructures and systems, allowing easy adaptation to a variety of layouts and requirements. High conveying capacity with minimal energy consumption: Rolling support enables energy-efficient, low-noise, and low-wear conveying. For a long-lasting system. Conveyor Dimensions Maximum package size of 600 x 400 x 400 mm Conveying Speed 0.25 – 1 m/s (15 – 60 m/min) Load Capacity Up to 20 kg/m or 5 kg per plate Conveying Heights Expandable up to 12 spirals for heights ranging from 2.2 to 12.2 m Adaptable and Easy to Configure Modular design enables seamless integration into various layouts and requirements. High Conveying Capacity with Minimal Energy Consumption Rolling support ensures an energy-efficient, low-noise, and low-wear operation

FLANGED/GROOVED WHEELS We produce a variety of flanged and grooved wheels with different dimensions, bearing types and load capacities using materials such as PEVOLON®, steel and grey cast iron. Due to our efficient plastics and mechanical production with our own mould making, toolmaking and fixture construction, we are able to produce high-quality and cost-efficient products according to your specifications and drawings.

FlashPick® is our smart order fulfilment system for goods-to-person picking (GTP). It is able to address any distribution channel (E-Commerce, wholesale and retail) and is therefore ideal for omni-channel operations. The single-order management approach is raising the bar in terms of speed and flexibility. FlashPick® combines our industry-leading material handling equipment into one system while the TGW Warehouse Software manages the individual processes as well as the entire material flow. Highlights: - FASTER LEAD TIMES: Opportunities for earlier delivery and/or later order fulfilment (approx. 15 minutes from order receipt to goods shipping). - ZERO-TOUCH: Smart combination of manual workstations (PickCenter One) and robotic workstations (PickCenter Rovolution) for zero-touch operation. - EASILY SCALABLE: No limitation in system size. - UNBEATABLE FLEXIBILITY: Particularly for business models with quick changes in SKU and/or product ranges. - GREEN LOGISTICS: Top reliability and profitability thanks to energy-efficient and low-maintenance components.

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With an impressive payload of up to one ton and a future-proof design allowing for a growing variety of end-effector modules to handle different load carriers (beyond towing carts, future applications include moving small load carriers), our FlexxBot takes on demanding transportation tasks. Thanks to intelligent control and precise sensors, it navigates your production environment safely and reliably. With a battery life of up to 6 hours and a charging time of only 40 minutes, it ensures uninterrupted operation. And the best part: with the intuitive MOV.AI software, the FlexxBot can be easily and flexibly adapted to your processes at any time.